Comparison of the Traditional Approach and Activity-Based Costing (ABC) in Overhead Allocation

The traditional approach and Activity-Based Costing (ABC) are two distinct methods for allocating overhead costs in cost accounting. While the traditional approach relies on a single cost driver (such as labor or machine hours), ABC provides a more precise allocation by using multiple cost drivers based on actual activities. This article compares both methods in terms of accuracy, application, and decision-making impact.


1. Overview of the Traditional Approach and ABC

A. Traditional Costing Approach

  • Definition: Allocates overhead costs using a single predetermined overhead rate, typically based on direct labor hours or machine hours.
  • Key Features:
    • Simple and easy to implement.
    • Assumes a direct relationship between production volume and overhead costs.
    • Less accurate when there are multiple indirect cost drivers.

B. Activity-Based Costing (ABC) Approach

  • Definition: Allocates overhead costs based on actual activities and cost drivers, ensuring that costs are traced to products more accurately.
  • Key Features:
    • Uses multiple cost drivers (e.g., machine setups, quality inspections, material handling).
    • Provides a more accurate cost allocation, particularly for complex production environments.
    • Requires more detailed data collection and analysis.

2. Key Differences Between the Traditional Approach and ABC

The following table summarizes the major differences between the traditional approach and ABC:

Criteria Traditional Approach Activity-Based Costing (ABC)
Cost Allocation Basis Uses a single overhead allocation base, typically direct labor hours or machine hours. Uses multiple cost drivers, based on specific activities.
Accuracy Less accurate, as it assumes overheads are proportional to production volume. More accurate, as it traces costs based on actual resource usage.
Suitability Best for simple manufacturing processes with uniform production activities. Best for complex production environments with multiple activities and indirect costs.
Cost Drivers Single cost driver (e.g., labor hours, machine hours). Multiple cost drivers (e.g., number of setups, inspections, material movements).
Implementation Complexity Easy to implement and requires minimal data collection. More complex and requires detailed tracking of activities and costs.
Cost Transparency Lower transparency, as overheads are averaged across all products. Higher transparency, as costs are allocated to specific activities and products.
Decision-Making Less effective in identifying cost drivers and inefficiencies. Provides better insights for cost reduction and pricing strategies.

3. Example Comparison: Traditional Approach vs. ABC

Consider a factory that produces two products: Product A and Product B. The total overhead costs are $100,000, with the following data:

A. Traditional Approach Calculation

  • Overhead Allocation Basis: Machine hours.
  • Total Machine Hours: 10,000 (Product A: 6,000; Product B: 4,000).
  • Overhead Rate: $100,000 ÷ 10,000 hours = $10 per machine hour.
  • Allocated Overhead:
    • Product A: 6,000 × $10 = $60,000.
    • Product B: 4,000 × $10 = $40,000.

B. ABC Calculation

  • Cost Pools: Machine setup ($40,000), quality control ($30,000), material handling ($30,000).
  • Cost Drivers:
    • Machine setups: Product A (70 setups), Product B (30 setups).
    • Quality inspections: Product A (200 inspections), Product B (100 inspections).
    • Material movements: Product A (300 moves), Product B (200 moves).
  • ABC Cost Allocation:
    • Product A: $28,000 (setup) + $20,000 (inspection) + $18,000 (material) = $66,000.
    • Product B: $12,000 (setup) + $10,000 (inspection) + $12,000 (material) = $34,000.

Result: The traditional approach assigned $60,000 to Product A and $40,000 to Product B, whereas ABC allocated $66,000 to Product A and $34,000 to Product B, reflecting a more precise cost allocation.


4. When to Use Traditional Costing vs. ABC

A. Use Traditional Costing When:

  • The production process is simple and overhead costs are relatively uniform.
  • Direct labor and machine usage are the primary cost drivers.
  • Minimal cost tracking is required.

B. Use ABC When:

  • The production process is complex, involving multiple cost drivers.
  • Overhead costs are significant and need precise allocation.
  • More accurate cost information is required for decision-making.

5. Choosing Between the Traditional Approach and ABC

The traditional approach is simple and effective for businesses with straightforward production processes. However, for companies with multiple products and high indirect costs, Activity-Based Costing provides a more accurate and detailed cost allocation. While ABC requires more data collection and analysis, it enhances decision-making, cost control, and pricing strategies. Businesses should choose the costing method that best fits their operations, complexity, and financial objectives.

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